Product

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OEM Camera CCTV Monitor LCD 12v 2.5a ac/dc open frame Switching power supply

TPT30S12A-ZB

Pin Type: VH3.96 hollow

Output Power: 30W

Output Type (single or multiple?): Single 

Input Voltage: 90~264VAC

Input Frequency: 47~63Hz

Output Voltage: 12V

Output Voltage Accuracy: 5%

Output Current: 2.5A

MTBF: At least 200,000 hours

Protection: OCP,OVP

Efficiency: >86%

Inrush Current: 60A/220VAC

Working Temperature: -25~+70°C

Safety Certification: CCC, FCC, UL, CB, CE

Packing: 0.15kg, 40pcs/7kg

Warranty Period: 2 Years


Product Detail

General rules:

This product is AC to DC power supply, 90~300V AC input, single output +12V, total output power 30W, meets the requirements of safety regulations IEC/EN/UL60950-1/62368-1, and has passed CCC, FCC, UL, CB, CE certification, in line with EU RoHS directive.

1. Electrical characteristics

1.1 Input characteristics

1.1.1 Basic input characteristics

Project

unit

Minimum

Typical value

Max

Remarks

AC input voltage range

Vac

90

110/220

300

In the 290~300Vac input voltage range, derating of the electrolytic capacitor voltage on the input side is not required. It is required that the power supply can withstand long-term AC voltage input with an effective value of 318V without damage. The test shall be accepted for 2 hours (the power supply may not work);

Safety certification voltage

Vac  

100  

/

240


AC input voltage frequency

Hz

47

50/60

63


Input Current

A

/

1

/

90 Vac input, full load;

Inrush current

A

/

/

60

220Vac input, cold start, meeting standard requirements: ETSI300132-3

AC input system

/

/

/

/

Single phase input

1.1.2 Input protection features

project

unit

Minimum

Typical value

Max

Remarks

Input overcurrent protection

/

/

/

/

The AC input lines (L, N) have fuses

Input undervoltage protection circuit

V

/

/

75

Undervoltage protection point<=75Vac, undervoltage protection recovery point<=85Vac, hysteresis is not less than 5Vac

No overvoltage protection circuit

/

/

/

/

However, it should meet the requirement that long-term input of 318V AC voltage is not damaged; AC input below 90VAC will not be damaged, and it can work normally after returning to the normal grid.

1.2 Output characteristics

1.2.1 Basic output characteristics


project

unit   

Minimum

Typical value

Max

Remarks

Output Power

W

/

/

30

90Vac~300Vac

Output voltage range

+12V

Vdc

11.4

12.0  

12.6


Output current range

+12V

A

0

/

2.5


Output efficiency

%    

85

/

/

220Vac input/rated output voltage, above 50%

Rated load current (heat engine for half an hour when testing efficiency

the above)

Load loss

W

/

/

0.5


Stabilization accuracy

+12V

%

/

/

±5

Full voltage input range, full load output

Linear adjustment rate

%

/

/

±2

Rated 10%~100% load output, full voltage range

Variety

Hello Elena

%

/

/

±3

Rated voltage input, 10%~100% load change

Noise + ripple

(Peak-to-peak value)

+12V

mV

/

/

120

(240)

In the range of 90~300V input voltage and load

OK, and one 0.1μF ceramic or gold film capacitor and one 10μF electrolytic capacitor are connected to the output during the test. The bandwidth of the oscilloscope is 20MHz; 1. Under normal temperature and high temperature: 120mV, 2. -40℃~-10℃ ambient temperature :240mV (5Hz~20MHz)

Dynamic response overshoot

%

/

/

±5

25%~50%~25% or 50%~75%~50% load

Change, current change rate 0.1A/μS, cycle 4mS

Switch overshoot

%

/

/

±5


Power on time

S

/

/

3

T13S, see Figure 1

Output rise time

mS

/

/

200

The output voltage rises from 10% to 95%, greater than 20% load, T2200 mS

Power-down sustaining time

mS  

6

/

/

T36mS (rated input and output rated load)

Capacitive load

+12V

µF

/

/

2000

Full input voltage, full load range test

Figure one
OEM Camera CCTV Monitor LCD 12v 2.5a ac/dc open frame Switching power supply(图1)
1.2.2 Output protection features


project

unit   

Minimum

Typical value

Max

Remarks

Output overvoltage

Protection point

+12V

Vdc

13.5

  /

16.5

The power supply is in hiccup protection

Output overcurrent

Protection point

+12V

A

3

/

5

The power supply is in hiccup protection, the hiccup period is less than 2s, the start-up time is less than 50ms, and it cannot be damaged by over-current or short-circuit.

Output short circuit protection

/

/

/

/

When the output terminal of the power supply is short-circuited to the ground, the power supply can be automatically protected; after the short-circuit is removed, the power supply can be automatically restored.

Over temperature protection

/

/

/

Recoverable after removing the fault

2. Environment

project

unit

Minimum

Typical value

Max

Remarks

Operating temperature

-25

25

70

Start the machine normally in the cold state of -25℃ first, and then lower the temperature to -40℃, the power supply can work normally, and the high temperature will dissipate naturally.

Storage temperature

-40

25

70

Humidity: 0%~95% (non-condensing)

Working humidity

%

5

/

95

Non-condensing 5%~95%RH (1~29g/m3), long-term 20%~80%

Altitude

m

0

0

5000

High temperature derating under 30005000m operating environment conditions, the maximum working stability is reduced by 1for every increase of 200m

Storage environment height

m

0

0

15250


3. Electromagnetic compatibility

ITEM

INDEX REQUIREMENTS

SDANDARD

Conducted interference (CE)

level B (≥6db

CISPR 32/ EN55032

Radiated interference (RE)

level B (≥6db

CISPR 32/ EN55032

AC port (CS)

0.15~80MHz: 10V【80%AM(1kHz)】; (criterion A)

IEC61000-4-6

Radiation immunity (RS)

80~1000MHz: 10V/m【80%AM(1kHz)】;

1400~2700MHz: 10V/m【80%AM(1kHz)】 (criterion A)

IEC61000-4-3

Whole machine port ESD

Contact discharge: 6kV (Class B); Air discharge: 8kV (Class B);

Contact discharge: 8kV (R level); Air discharge: 15kV (R level); (cooperate with the whole machine to meet the requirements)

IEC61000-4-2

AC port EFT/B

Index: 2kV (criterion B)

IEC61000-4-4

AC port DIP

Drop to 0%, time 10ms; drop to 0%, time 20ms; drop to 70%, time 500ms; drop to 0%, time 5000ms; reference standard IEC61000-4-11, criterion B/B/B/C. In addition to the above standard requirements, considering the online operation situation, the following basic test requirements are added to the power supply unit:

(1) Drop to 30%, duration 50ms, 100ms~2000ms (interval 100ms, as test points, such as 100ms, 200ms, 300ms...), 2000ms~5000ms (interval 500ms, as test points, such as 2500ms, 3000ms ...), drop interval 10s, drop 6 times, criterion C (can be restarted, but should be self-healing)

(2) Drop to 0%, duration 50ms, 100ms, 300ms, 500ms, 800ms, 1000ms, 2000ms, 3000ms, 4000ms, drop interval 10s, drop 6 times, criterion C (can be restarted, but should be self-healing)

The single unit and the complete machine meet the requirements;

IEC61000-4-11

AC current harmonics

Rated voltage class A  

IEC61000-3-2

AC voltage fluctuations,

Flashing

Pst value is not greater than 1;

Plt value is not greater than 0.65;

The relative voltage change dc does not exceed 3.3%;

The maximum relative voltage change dmax does not exceed 4%;

During the voltage change, the time when the d(t) value exceeds 3.3% is not more than 500ms.

IEC61000-3-3

Surge

Differential mode 6kV, 2 ohms; common mode 6kV; 2 ohms, 1.2/50 (8/20) us mixed wave; criterion ITU-A

ITU-T K.44

electric shock

Differential mode ±3KA; common mode ±5KA, 8/20us waveform. The breakdown voltage of the selected gas discharge tube requires ≥1500V ITU-B

ITU-T K.44

4. Safety regulations

ITEM

GRADE

STANDARD (TEST CONDITIONS)

Input to output

3000Vac  

Lasts for 1 minute, no breakdown, no flashover phenomenon, leakage current <10mA

Input to ground

1800Vac   

Lasts for 1 minute, no breakdown, no flashover phenomenon, leakage current <10mA, remove the gas discharge tube

Insulation resistance

10MΩ

Under normal temperature and pressure, the relative humidity is 90℅, and the test voltage is DC 500V, the insulation resistance of the AC part and the DC part of the main circuit of the rectifier to the ground, and the insulation resistance of the AC part to the DC part are not less than 10MΩ.

Leakage current   

Class I:≦3.5mA

Input 264VAC/60Hz.

Note: The gas discharge tube needs to be disconnected during the test.

5. Reliability

MTBF: 300,000 hours, working at an ambient temperature of 25℃ and rated power grid and load

E-CAP: 10 years, working at an ambient temperature of 70°C and the rated power grid and load (tested according to the weighted evaluation method of temperature parameters in various regions provided by Huawei).

6. Special requirements

6.1 The material of the PCB board is at least CEM-1 single-sided board.

6.2 The product should meet the requirements of reaching AC input 318Vac without damage.

6.3 AC input terminal: AC input is an AC standard 2PIN terminal, and it is required to be located on the power board.

6.4 DC output: DC output cable is required to be soldered directly on the power board, and the other end is a DC power connector.

6.5 DFX requirements:

a. ICT test: ICT verification device open circuit and short circuit, the test includes short circuit, open circuit; parts

b. Power-on test: rated input, test above half load, repeated power-on and power-off 4 times, monitor output voltage with display function equipment

c. Aging test: rated input, load above 80%, 50°-/+5, according to our new product aging specification;

d. MTBF test: MTBF is tested according to our company's 300,000 hours demand;

e. ATE test: ATE, the conventional performance test of a single unit needs to be fully covered

f. ORT test: ORT, 168 hours, 1/1000 sampling, temperature and aging are the same

g. Lightning strike sampling test: lightning strike, 3PCS each time, once every 3 months, test according to the required indicators;

 h. Surge sampling test: Surge sampling test, 3PCS each time, once every 3 months, test according to the required indicators;

 i. The finished power supply needs to be affixed with a bar code to be traceable;

7. Appearance structure

7.1 Power supply size

115mm (length) * 46mm (width), tolerance is ±0.5mm; the height of tin surface pins and SMD components is controlled within 3mm

Inside, the height of all components on the PCB board (including the PCB board) is limited to 30mm. The maximum height does not exceed 31mm (excluding PCB)

As shown below:

OEM Camera CCTV Monitor LCD 12v 2.5a ac/dc open frame Switching power supply(图2)
7.2 Output line diagram
OEM Camera CCTV Monitor LCD 12v 2.5a ac/dc open frame Switching power supply(图3)
7.3 Input terminal socket
OEM Camera CCTV Monitor LCD 12v 2.5a ac/dc open frame Switching power supply(图4)

7.4 Appearance of main power supply components

The following is the possible appearance (schematic diagram) of the power supply. The main components may be used alternately, and the bottom pad may be added with plum blossom pad process. The dispensing process (reference) is subject to the actual product.

See attachment 1

8. Circuit diagram

OEM Camera CCTV Monitor LCD 12v 2.5a ac/dc open frame Switching power supply(图5)
9. PCB diagram
OEM Camera CCTV Monitor LCD 12v 2.5a ac/dc open frame Switching power supply(图6)

10. Packaging

10.1 Net weight of power supply: 145.3 grams. (Excluding packaging materials, weight deviation ±10%)

10.2 Packing drawing

10.3 Loading and transportation experiment

Pilot projects

Test parameters

judgement standard

Random vibration

Fixed frequency test conditions: vibration amplitude: 4.5mm, vibration frequency: 35HZ, vibration time 30 minutes.

Sweep frequency test conditions: Vibration frequency: 10-50HZ, vibration time 30 minutes.

There should be no mechanical damage, disconnection, falling off of components, etc. in the test of the fixed housing of the module, and all indicators should be normal.

fall

Surface, corner, edge drop:

Drop height: 100cm

Drop 1 corner, 3 edges and 6 faces each once

The packaged module should be free of mechanical damage, wire breakage, or parts falling off, etc., and all indicators should be normal.

11. Name tags and barcodes
OEM Camera CCTV Monitor LCD 12v 2.5a ac/dc open frame Switching power supply(图7)
OEM Camera CCTV Monitor LCD 12v 2.5a ac/dc open frame Switching power supply(图8)

12. Safety certificate

       see attached