Product Model: TPT24S48A
Input Voltage Range: 100~240Vac
Output Power: 24W
Working Temperature: -10~+50℃
Size: 135mm*58mm*34.8mm
Single Output
Efficiency:>82%
Output Protection: OCP/OSP/OLP
RoHS Compliant
IEC 60950/62368
EMI Class B
Leakage Current: Less than 3.5mA
Output Voltage: 48V
Output Current: 0.5A
protection: OCP,SCP
Safety Certificate: CE FCC
1. POWER SUPPLY OVERVIEW:
1.1 FUNCTION CHARACTERISTICS OVERVIEW
1.1.1 Compatible with the IEEE802.3at standard (the signal of the Ethernet port still meets IEEE802.3ab after connecting to the injector);
1.1.2 Data transmission rate: 100/1000 Mbps adaptive;
1.1.3 RJ45 two pairs of network cable output, the maximum power can reach 24W
1.2 INPUT ELECTRICAL CHARACTERISTICS OVERVIEW
1.2.1 Input voltage range: 90Vac to 264Vac
1.2.2 Nominal input Normal voltage range: 100Vac-240Vac frequency 60Hz/50Hz
1.2.3 Full load input current Max input ac current: 0.8Amax at full load condition
1.2.4 Inrush current: MAX80A (Cold start), 230Vac input
1.2.5 Efficiency: 82% at 230Vac, full load condition;
1.2.6 Leakage Current: Less Than 3.5mA,230Vac input
1.2.7 Input Fuse: T3.15A/250Vac
1.3 OUTPUT ELECTRICAL CHARACTERISTICS OVERVIEW
1.3.1 OUTPUT VOLTAGE RANGE
Output Voltage | Min value | Normal value | Max value | Requirements |
Vout | 46.56V | 48V | 49.44V | Vin=100Vac～240Vac Io=0.5A |
1.3.2 OUTPUT CURRENT RANGE
Output Current | Min value | Normal value | Max value | Requirements |
Iout | 0A | / | 0.5A | Vin=100Vac～240Vac |
1.3.3 LINE REGULATION
Line Regulation | Min value | Normal value | Max value | Requirements |
Vout: 48V | / | ±3% | / | Vin=100Vac～240Vac Io=0.5A |
1.3.4 LOAD REGULATION
Load Regulation | Min value | Normal value | Max value | Requirements |
Vout: 48V | / | ±3% | / | Vin=100Vac~240Vac Io=0.5A |
1.3.5 OUTPUT VOLTAGE TOLERANCE
Output voltage tolerance | Min value | Normal value | Max value | Requirements |
Vout: 48V | / | / | ±3% | Vin=100Vac~240Vac Io=0.5A |
1.3.6 OUTPUT RIPPLE & NOISE
Output Voltage | Ripple & Noise (Max.) |
Vout: 48V | 300mVp-p@25℃ |
Note: 1) The oscilloscope must be set to a bandwidth of 20 MHz
2) A ceramic capacitor of 0.1 Uf and an electrolytic capacitor of 10 Uf are connected in parallel at the output power terminal which is more than 10CM away from the power board to simulate the load test.
Note: 1) Measurements shall be made with an oscilloscope with 20MHz bandwidth.
2) Outputs shall be bypassed at the connector with a 0.1Uf ceramic capacitor and a 10Uf electrolytic capacitor to simulate system loading.
1.3.7 OUTPUT TRANSIENT RESPONSE
Voltage regulation | Slew Rate | Test Condition: Load Changing Scope |
48V ±3%; | 0.2A/us | 25% to 50% load and 50% to 75% load |
1.3.8 OUTPUT OVERSHOOT
Output Overshoot | Min value | Normal value | Max value | Requirements |
Vout: 48V | / | / | ±3% | Iout=0A-0.5A |
1.3.9 TURN ON TIM
Turn on time | Min value | Normal value | Max value | Requirements |
Vout: 48V | / | 3S | / | Vin=230Vac Io=0.5A |
1.3.10 OUTPUT HOLD TIME
Output Hold Time | Min value | Normal value | Max value | Requirements |
Vout: 48V | / | 10mS | / | Vin=100Vac Io=0.5A |
1.3.11 OUTPUT RISE TIME
output Rise time | Min value | Normal value | Max value | Requirements |
Vout: 48V | / | 30mS | / | Vo=10%-90% Io=0.5A |
1.4 Protection function PROTECTION:
1.4.1 OUTPUT OVER CURRENT PROTECTION
Output over current Protection | Min value | Normal value | Max value | Requirements |
Vout: 48V | 0.6A | / | 1.1A | Hiccup Auto-recovery mode |
1.4.2 OUTPUT SHORT CIRCUIT PROTECTION.
Output Short Circuit Protection | Comments |
Hiccup Auto-recovery mode |
2. Insulation performance ISOLATION
2.1 ISOLATION RESISTANCE
Requirements | Parameter value | Note |
500VDC/25℃/70%RH | ≥100MΩ | I/P-O/P |
2.2 ISOLATION WITHSTANDING VOLTAGE
Parameter name | Parameter value | Note |
Input To Output | 3000Vac/10mA/3S | No breakdown or flashover phenomenon |
3. Safety requirements SAFETY:
The design meets the requirements of UL60950 and EN60950 standards.
Design in accordance with UL60950 and EN60950 the requirements of the standard.
4. Electromagnetic compatibility EMC
4.1 Electromagnetic interference EMI
The electromagnetic interference of the power supply meets the following rules:
The power supply shall comply with the following Criterion:
1) Conduction Emission: EN55022, CLASS B
2) Radiated Emission: EN55022, CLASS B
3) Harmonics: *GB17625.1/ IEC/EN61000-3-2
4) Voltage flicker Flicker & Fluctuation: *GB17625.2/ IEC/EN 61000-3-3
4.2 Electromagnetic immunity EMS
The electromagnetic immunity of the power supply meets the following rules:
The power supply shall comply with the following Criterion:
1) Electrostatic immunity ESD: *GB17626.2-1998/IEC61000-4-2/ EN 61000-4-2
2) Burst anti-interference EFT: *GB17626.4-1998/IEC61000-4-4 3KV /EN 61000-4-4,
3) Lightning surge Surge: *GB17626.5-1998/IEC61000-4-5 /EN 61000-4-5
4) Voltage Dips: *EN 61000-4-11, IEC 1000-4-11:2001.
5) Radiation immunity RS: *GB17626.3-1998/IEC61000-4-3/ EN 61000-4-3
6) Conducted immunity CS: *GB17626.6-1998/IEC61000-4-6 /EN61000-4-6
7) Power frequency magnetic field immunity PMS: *GB17626.8-1998/IEC61000-4-8 /EN61000-4-
5. Working environment
5.1 Products (E-CAP) life calculation MTBF
Lx=Lo*2^((To-Tx)/10) @ 50℃ 5 Year (Over 44000 hours)
5.2 Ambient temperature
5.2.1 Operating temperature: -10℃ to +50℃.
5.2.2 Storage temperature: -20℃ to +70℃.
5.3 Ambient humidity
5.3.1 Operating: From 10%to90% relative humidity (non-condensing).
5.3.2 Store: From 5 to 95% relative humidity (non-condensing).
5.4 Altitude
5.4.1 Operating: to10,000 ft.
5.4.2 Store: to 20,000ft.
5.5 Cooling Method:
Natural cooling Ventilation cooling.
5.6 Vibration Testing
10-55Hz, 49.0m/s²(5G), 3minutes period, 60minutes each along X, Y and Z axis.
5.7 Impact Testing
196.1m/s²(20G),11ms, once each X, Y and Z axis.
6. Connector pin definition PIN CONNECTION
Serial number | symbol | Pin meaning | |
1 | AC | φ3 Green light | AC input indication |
2 | PORT | φ3 Green light | Power output indication |
3 | DATA IN | Standard Ethernet interface: data input | |
4 | DATA&POWER OUT | Standard Ethernet interface: data/power output | 3/6(+),1/2(-) |
5 | Power socket | 3C 认证 |
7. Schematic
8. Diagram
8.1 Drop curve chat
8.2 Temperature graph Temperaur chat
9. Weight:
10. Chart(Unit: mm)
10.1 Dimensions
Note:
Size: 135mm X 58mm X 34.8mm (length L * width W * height H).
Tolerance: ±1.0mm
Material: PC
Fire rating: 94V-0
11.Layout
11.1 Bottom Overlayer
11.2 Top Overlayer
11.3 PCB diagram
12. The physical picture of the whole machine
Internal assembly drawing:
Picture of the whole machine:
13. List of components used
Serial number | Material name | Specification model | unit | Dosage | Location |
1 | TPT30S54A-PW-01 | 125.5*50*1.6MM Material: CEM-1 single panel | PCS | 1 | REV:1.0 |
2 | Chip capacitors | 102/50V ±10% 0805 Yageo/TDK | PCS | 1 | C5 |
3 | Chip capacitors | 101/50V ±5% 0805 Yageo | PCS | 1 | C4 |
4 | Chip capacitors | 104/50V ±10% X7R 0805 TDK | PCS | 2 | C8 C7 |
5 | Chip capacitors | 474/100V ±10% 1206 | PCS | 1 | C3 |
6 | Chip capacitors | 683/50V ±5% 0805 Yageo/TDK | PCS | 1 | R8 |
7 | Chip resistor | 10K ±5% 0805 Yageo | PCS | 2 | R10 |
8 | Chip resistor | 47R ±5% 0805 Yageo | PCS | 2 | R6 R14 |
9 | Chip resistor | 7.5K ±1% 0805 Yageo | PCS | 1 | R25 |
10 | Chip resistor | 100K ±1% 0805 Yageo | PCS | 2 | R29 R26 |
11 | Chip resistor | 5.1K ±1% 0805 Yageo | PCS | 2 | R12 R27 |
12 | Chip resistor | 470R ±1% 0805 Yageo | PCS | 1 | R11 |
13 | Chip resistor | 5.6K ±1% 0805 Yageo | PCS | 1 | R13 |
14 | Chip resistor | 10K ±5% 1206 Yageo | PCS | 4 | R15 R16 R36 R37 |
15 | Chip resistor | 0R ±1% 0805 Yageo | PCS | 4 | R21 R35 R39 R40 |
16 | Chip resistor | 2.2R ±1% 1206 Yageo | PCS | 5 | R17 R18 R19 R20 R7 |
17 | Chip resistor | 330K ±5% 1206 Yageo | PCS | 2 | R1 R2 |
18 | Chip resistor | 51K ±5% 1206 Yageo | PCS | 3 | R3 R5 R24 |
19 | IC | IC-CHIP SOP-8 LD7576GS | PCS | 1 | U1 |
20 | IC | IC SOT-23 AZ431AN-ATRE1 A file BCD ±0.4% | PCS | 1 | U3 |
21 | diode | 30V 1/2W LL-34 Chengbida | PCS | 1 | ZD1 |
22 | diode | 1N4148W, 75V, 0.15A/0.5A, 4nS, 150℃, SOD-123 (plastic package), S.T | PCS | 1 | D7 |
23 | diode | SMBJ58A SMD TVS Songhang | PCS | 1 | D12 |
24 | diode | M7 1KV/1A LL-34 Chengbida | PCS | 1 | D11 |
25 | Chip capacitors | 104/100V ±10% 0805 Yageo/TDK | PCS | 2 | C10 |
26 | Network filter | SMD-24 G2474CG | PCS | 1 | L1 |
27 | Carbon film resistor | CF 22R 2W body ±5% taping | PCS | 1 | R22 |
28 | Metal film resistor | MF 75K 2W body ±1% taping | PCS | 1 | R4 |
29 | UU10.5 30MH | Filter UU10.5 30MH (Ф0.35 4500nH) | PCS | 1 | L1 |
30 | inductance | L-2UH 3*15 0.8 wire diameter rod type | PCS | 1 | L2 |
31 | socket | AC socket 3PIN with ears (ST-A01-003JET-33+M05/Beijia power AC socket) | PCS | 1 | CN1 |
32 | Varistor | TVR14561KSW pitch: 7.5mm, foot length 3.2-3.7mm, front and back bend K foot, high energy (Thinking) | PCS | 1 | MOV1 |
33 | fuse | 3K T3.15A250V 3.6*10mm with lead (LS) plus black casing, vertical (the main body lead is sleeved together) | PCS | 1 | F1 |
34 | Thermistor | MF72-5D9 Pitch: 7.5mm, foot length 3.2-3.7mm, front and rear bent feet K type (Nanjing Shiheng) | PCS | 1 | RT1 |
35 | #Electrolytic capacitor | 47UF/450V ±20% 16*25 105℃ EC-CAP Left lying K foot BXW series Rubycon | PCS | 1 | CE1 |
36 | Ceramic capacitor | High voltage ceramic 472/1KV ±20% HC-CAP blue Pitch: 5mm Pitch length 3.2-3.7mm | PCS | 1 | C1 |
37 | Ceramic capacitor | High voltage porcelain 103/1KV ±20% HC-CAP Nanfang Hongming Pitch: 5mm Pitch Length: 3.2-3.7mm | PCS | 1 | C11 |
38 | *Ceramic capacitor | High-voltage tiles 471/1KV ±20% HC-CAP Pitch: 5mm, Pitch length 3.2-3.7mm | PCS | 1 | C9 |
39 | Electrolytic capacitor | A-100UF/80V ±20% 8*16 105℃ EC-CAP (ZLH series) Rubycon | PCS | 1 | CE4 |
40 | Electrolytic capacitor | A-270UF/80V ±20% 12.5*20 105℃ EC-CAP Rubycon ZLH series | PCS | 1 | CE3 |
41 | Electrolytic capacitor | A-100UF/35V ±20% 6.3*11 105℃ EC-CAP series ZLH Rubycon | PCS | 1 | CE2 |
42 | Ceramic capacitor | High-voltage tiles 101/1KV ±20% Pitch: 5mm blue, Pitch length 3.2-3.7mm Yilijia | PCS | 1 | C2 |
43 | X capacitance | X2 0.22UF/275V ±20% W18*T8.5*14.5 P=15mm MEX (Tenta) | PCS | 1 | CX1 |
44 | Y capacitance | 102 400V ±20% Pitch: 10mm F (South Hongming) Pitch length 3.2-3.7mm | PCS | 1 | CY2 CY3 |
45 | Magnetic beads | BAND 3.5*3*1.8mm hollow magnetic beads | PCS | 5 | For CY2 (to the MOV1 side) CY3 (to the R4 side) Q1 (drain) D5 (positive) D6 (negative) |
46 | Two-in-one indicator | LED indicator, two lights in general green, the spacer black 9.0*4.3*9.6mm, with spacer two in one Songhang | PCS | 1 | FOR LED1 |
47 | Network cable socket | Single port RJ45 standard network cable socket (59 rear foot RJ45 single port) | PCS | 2 | CN2 CN3 |
48 | MOS tube | JCS7HN65FC 7A/650V N channel 1.35Ω TO-220MF plastic package Jilin Huawei | PCS | 1 | Q1 |
49 | diode | RL207 2A/1000V DO-15 Pingwei | PCS | 4 | D1 D2 D3 D4 |
50 | #Diode (fast recovery) | MUR460RLG 4A/600V,DO-201AD VishAY | PCS | 1 | D8 |
51 | diode | FR107 1KV/1A Hangyang (Pingwei brand) | PCS | 1 | D6 |
52 | diode | RL207 2A/1000V DO-15 Pingwei | PCS | 1 | D5 |
53 | Transformer EI2820 | Transformer finished product EI2820/TPT30S54A-RJ vertical | PCS | 1 | T1 |
54 | IC | IC DIP-4 EL817 5000V (Everlight) | PCS | 1 | U2 |
55 | #heat sink | 30*21*22*2mm L type 1 hole 2PIN aluminum silver white TPT30S54A | PCS | 1 | HS1 |
56 | Screw | PM-3*6mm silver white round head | PCS | 1 | FOR Q1 |
57 | Teflon casing | PTFE 8L(100) white wall thickness 0.21mm 130℃ 3KV flame retardant | MM | 67 | FOR PG1 |
58 | wire | 18AWG*79mm UL1015 yellow-green wire, total length 79mm, stripped and tinned on both sides 6mm each | PCS | 1 | FOR PG1 |
59 | #shell | Upper shell, 136.05*57.98*15mm, material PC TPT30S54A black | PCS | 1 | FOR POWER |
60 | #shell | Lower shell, 136.05*57.98*18.6MM, material PC TPT30S54A black | PCS | 1 | FOR POWER |
61 | Screw | BB3*5MM(MAX) silver white self-tapping screws | PCS | 2 | FOR POWER (playing on the opposite corner) |
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