Color: Black
Output Power: 90W
Input Voltage: 90~264VAC
Input Frequency: 47~63Hz
Output Voltage: 56V
Output Voltage Accuracy: 0.05
Output Current: 1.6A
MTBF: At least 100,000 hours
Protection: OCP, SCP
Efficiency: >90%
Inrush Current: Cold start 230VAC/80A (MAX)
Working Temperature: -10~+50°C
Safety Certification: CE, FCC
Warranty Period: 2 Years
1 Overview
This specification specifies the detailed specifications of the 90W (55.5V/1.62A) custom power adapter designed and developed by our company.
2 function description
PoE network port output desktop adapter is the integration of AC/DC power supply and PSE, 90Vac~290Vac input, working temperature
The range is -40℃ to 65℃, natural heat dissipation, support rated 55.5V/90W rated output, with AC and PORT indicator design. The power supply has input under-voltage protection, output over-current protection, output over-voltage protection, output short-circuit protection and other functions, meets the application requirements in the IEEE802.3bt standard, and is compatible with IEEE802.3af and IEEE802.3at standards, and the average output efficiency meets 85 %.
3Use environment
Table 1 Environmental Specifications Table
Project | Unit | Minimum | Typical value | Max | Remarks |
Operating temperature | ℃ | -40 | 25 | 65 | 1. CCC report certified 65℃ temperature 2. CB report, UL report certification 50℃ -40 degrees require 5 minutes to start and normal output voltage. |
Storage temperature | ℃ | -40 | 25 | 70 | |
Relative humidity | % | 5 | / | 95 | No condensation |
Altitude | m | -60 | / | 5000 | Under the operating conditions of 1800~5000m, the operating temperature will decrease by 1ºC for every increase of 220m; the low temperature of -40℃ will not decrease with the altitude |
working pressure | kPa | 53 | / | 106 | |
Salt spray requirements | / | / | / | / | Remarks: In the B1 environment, the input AC port, output network port and other structural parts need to be tested in salt spray. |
4 Electrical characteristics
4.1 Input characteristics
4.1.1 Basic input characteristics
Table 2 Input the basic characteristics table
Project | Unit | Minimum | Typical value | Max | Remarks |
Rated input voltage range | Vac | 100 | 110/220 | 240 | |
Input voltage range | Vac | 90 | 110/220 | 290 | Input 318VAC high voltage is not damaged, 4 hours acceptance |
AC input voltage frequency | Hz | 47 | 50/60 | 63 | |
Input impulse current | A | / | / | 60A | Start cold state, input 264VAC; meet the standard requirements: ETSI300132-3 |
AC input system | / | / | Single phase input | / | Single phase input |
AC input interface | / | / | / | / | C14 input socket |
Impulse current ETSI300132-3 standard diagram
4.1.2 Input protection features
Table 3 Input protection characteristics
Project | Unit | Minimum | Typical value | Max | Remarks |
Input undervoltage protection point | Vac | / | / | 85 | Self-recoverable, long-term input undervoltage is not damaged |
Input undervoltage recovery point | Vac | / | / | 90 | Backlash ≥5Vac |
Input overcurrent protection | / | / | / | / | There is a fuse at the AC input, and the main circuit fuse and protective fuse are required to be designed separately. Insurance placement diagram: Disable fuse resistor |
Y capacitor | pf | / | / | 500 | The equivalent capacitance across the primary and secondary side is less than 500pF |
4.2 Output characteristics
4.2.1 Basic output characteristics
Table 4 Output basic characteristics table
Project | Unit | Minimum | Typical value | Max | Remarks |
Rated output power | W | / | 90 | / | 90~290Vac full range input |
Output voltage range | Vdc | 54 | 55.5 | 57 | Full voltage input range, full load output Meet IEEE802.3bt standard PoE |
Output efficiency | % | 85 | / | / | Rated input voltage, load coverage 25%, 50%, 75%, 100%, average efficiency 85% |
Source adjustment rate | % | / | / | ±2 | Rated current output, full voltage range change |
Hello Elena | % | / | / | ±3 | Rated voltage input, full load change |
Noise + ripple (Peak-to-peak value) | mV | / | / | 200 | It is carried out within the full input voltage and load range, and a 0.1uF ceramic or gold film capacitor and a 10uF electrolytic capacitor are connected to the output terminal during the test. The bandwidth of the oscilloscope is 20MHz |
Dynamic response overshoot | % | / | / | ±5 | 25%~50%~25% or 50%~75%~50% load change, current change rate 0.1A/us, cycle 4ms. |
Dynamic response recovery time | us | / | / | 500 | 25%~50%~25% or 50%~75%~50% load change, current change rate 0.1A/us, cycle 4ms |
Switch overshoot | % | / | / | ±5 | Full voltage input range, full load output |
Output voltage rise time | ms | / | / | 200 | The output voltage rises from 10% to 90%, and the rated load is tested before the PSE chip. The PSE chip meets the IEEE802.3 af/at/bt standard. The low-temperature -40°C startup waveform does not require smoothness, but multiple restarts are not allowed. |
Boot delay time | s | / | / | 5 | The time from AC input to PSE input voltage settling to 90% Vout. The low-temperature -40°C startup waveform does not require smoothness, but multiple restarts are not allowed. |
Shutdown hold time | mS | 20 | / | / | Meet the DIP requirements in the EMC list |
PoE handshake time | S | / | / | 5 | After the PSE input voltage is 100% established, the PD device is reliably inserted into the PoE port to the time that the PoE port voltage is established to 100% Vout); the PD device connected to the PoE port can be grounded or ungrounded. |
Temperature Coefficient | %/℃ | / | / | ±0.02 | Rated output voltage and output current, full range of operating temperature. |
Capacitive load | uF | 47 | / | 1000 | Capacitive load refers to the capacitance value of the capacitor on the single board of the PD device. After the PSE voltage is established, the slow-start MOS tube is turned on, and the PD chip controls the current limit to charge the capacitor. This specification can only be tested and accepted on the whole device. No PD board, no acceptance is required. |
4.2.2 Output protection features
Table 5 Output protection characteristics table
Project | Unit | Minimum | Typical value | Max | Remarks |
Output overvoltage protection point | Vdc | / | / | 60 | Hiccup protection mode, no damage; meet the ES1 standard of IEC62368-1. |
Output overcurrent protection point | A | 1.75 | / | 2.2 | The hiccup protection mode meets the requirements of the IEEE802.3bt standard. |
Output short circuit protection | / | / | / | / | Long-term short-circuit, self-recovery after the short-circuit fault is eliminated, meeting the requirements of IEEE802.3bt standard. |
4.3 Indicator requirements
Table 6 Power adapter indicator requirements
Indicator | colour | Illuminance | status |
PORT port indicator | green | / | PoE connection status: steady on PoE disconnected state: flashing or off |
AC port indicator | green | / | Normal output: always on Abnormal power supply: flashing or off |
4.4 Other requirements
Table 7 Other requirements
Project | Claim | Remarks |
PoE port output requirements | The PoE output port must meet the IEEE802.3bt standard protocol requirements and be compatible with IEEE802.3af and IEEE802.3at standards; Support Type 1, Type 2, Type 3, Type 4 standard PD equipment; | |
Odor requirements | No peculiar smell or smell harmful to health | |
Noise requirements | Requires less than 30dB, no obvious howling sound | The microphone points to the test sample at a distance of 0.1 meters, A weighting method. |
Device requirements | Refer to the latest version of "Outsourcing Adapter Development and Design Guide" | |
Failure isolation | The output overvoltage caused by the adapter, the adapter can turn off the output | |
Environmental requirements | Need to meet RoHS 2.0 EU 2015/863, prohibit the use of 4 phthalate substances (DEHP, BBP, DBP, DIBP) (for all electrical and electronic equipment) | Meet RoHS 2.0 EU 2015/863 |
special requirements | Add foam to the top of the input high-voltage electrolytic capacitor to absorb electrolyte when abnormal, the temperature of the foam is ≥125 degrees, and the fire rating of all materials (including double-sided tape) requires UL94V-0 or equivalent. | |
Testing requirements | The adapter test needs to be tested in accordance with the latest version of the "Outsourcing Central Office Customized Power Adapter Test Guide" | |
Process requirements | 1. The automation rate reaches 80% 2. PCBA is required to be 100% free of cutting feet | Automation rate = (SMT device + AI device) quantity / quantity of all components |
Design requirements | Adapter design needs to follow Development and design of the latest version of "Outsourcing Adapter Development and Design Guide" |
5 Safety requirements
5.1 Basic requirements
The power supply must obtain safety certification in the form of an independent product and meet the requirements of its corresponding safety standards.
5.2 Safety certification requirements
Certification area | Socket form | CB transfer | Certification |
global | C14 | Yes | CCC/CB/CE |
It is required to obtain CCC/CB/CE certification. CB is required to meet the IEC/EN/UL60950 and IEC/EN/UL62368-1 certification standards at the same time; CE only needs to be certified to the IEC/EN/UL62368-1 standard.
5.3 Safety standards
Table 8 List of safety standards
Safety standard | Safety standard content |
GB 4943.1 | Safety of Information Technology Equipment (Including Electrical Business Equipment) (standard for China, equivalent to IEC 60950) |
IEC/EN/UL 62368-1
| Audio/Video, Information and Communication Technology Equipment Part 1: Safety requirements |
IEC 60950-1 | ‘Information technology equipment – Safety. Part 1: General requirements’, plus all existing national and group differences within the IECEE CB Scheme |
EN 60950-1 | Information technology equipment – Safety. Part 1: General requirements’, plus all existing national and group differences |
UL 60950-1 | Information technology equipment – Safety. Part 1: General requirements |
PSB | Certification, using IEC 62368 with Singapore National Deviations for external power supply, AC adaptor and trailing brick types only (Singapore). For internal power supplies, CB test report must include 120 Hr. humidity test results. |
KTL/RAL | Certificationn for Korea, using IEC62368 with Korean National Deviations for external power supply. |
PSE | Certification and marking, including IEC 62368 with Japan National Deviations for external power supply, AC adaptor and trailing brick types only (Japan). |
5.4 Key items of safety test
Table 9 Safety test requirements
Test items | Safety requirements |
Altitude, insulation and distance | The altitude is required to meet 5000m; For AC/DC power supply: The power supply must meet the requirements of reinforced insulation and distance required by the standards listed in Table 10. Suppliers must ensure that their products meet this requirement so as not to affect the international safety certification of the final product. |
Secondary circuit | All secondary circuits must meet the requirements of the safety special ground voltage circuit (SELV) required by the standards listed in Table 10. |
Withstand voltage and ground continuity test | The manufacturer shall perform 100% withstand voltage test and ground continuity test on the power supply during the production process. The test voltage is in accordance with the requirements of the standards listed in Table 10. |
Temperature and humidity test | The temperature and humidity test must be a test in the power certification test, and the test must be included in the CB report. The test parameters must be determined in accordance with the requirements of the standards listed in Table 10. In the standards IEC/EN60950-1 and IEC/EN62368-1, the temperature and humidity test requirements are 40°C for 120 hours. The withstand voltage test must be performed immediately after the temperature and humidity test. The test result must be included in the CB test report. |
Insulation resistance test | Japan no longer requires insulation resistance testing. Although the insulation resistance test is not required in Singapore's national differences, the test result is still required when the final product enters Singapore for evaluation. Therefore, the power supplier must conduct this test and include it in the CB report. |
Capacitor discharge test | The capacitor discharge test must be a test in the power certification test, and the test must be included in the CB report. |
Ball pressure test | The ball pressure test must be a test in the power certification test, and the test must be included in the CB report. All thermoplastics that carry dangerous voltages (> 42.4 Speak or> 60 VDC) must be tested (for example: transformer spools, AC input connectors). The test parameter requirements are based on standards IEC/EN60950-1, IEC/EN62368-1 Provisions. |
Touch current test | The contact current of the power supply must comply with the standards listed in Table 10 and the limit requirements of GR-1089-CORE. |
Evaluation of components | Suppliers need to provide customers with device samples necessary for evaluation and international certification. The key safety parts must meet the requirements of the corresponding IEC international standards or the requirements of the standards listed in Table 11. |
Primary cable insulation | The color of the insulation layer of the AC input live wire and neutral wire should be brown and blue respectively. |
Pressure sensitive between input and protective ground | Type A pluggable power supply does not allow a varistor to be connected between the input and the protective ground (Austria, Belgium, Denmark, Finland, Norway, the United Arab Emirates, Sweden and other countries are not allowed). |
ES1 | The output port meets the ES1 requirements of the IEC62368-1 standard |
IP rating | IP40 |
5.5 Production line test requirements
The manufacturer shall perform a 100% withstand voltage test on the power supply during the production process.
The grounding continuity test must be tested in both the on and off positions of the input switch.
Table 10 Production line test requirements
Test items | Specific requirements | Remarks |
Insulation voltage | AC input to PoE output: should be able to withstand 3000VAC/50HZ AC voltage for 1 minute, leakage current ≤10mA, no breakdown or arcing; AC input to PE protective ground: It should be able to withstand 1500VAC/50HZ AC voltage for 1 minute, leakage current ≤10mA, no breakdown or arcing. | The equivalent DC voltage can be used for testing. |
Insulation resistance | Under normal atmospheric pressure, relative humidity <90%, and under non-condensing conditions, when the test voltage is 500VDC, the insulation resistance between the AC part and the DC part of the main circuit of the rectifier is ≥100M | |
Leakage current | Irms≤3.5mA (264VAC, 60Hz input) Ipeak<7.07mA |
5.6 Chassis temperature requirements
The temperature of the case meets safety requirements and meets the following requirements:
The surface temperature of the shell is required to be less than 60 degrees (test conditions: 25 degrees ambient temperature, 100Vac/220Vac input, 60W output);
The surface temperature of the shell is required to be less than 70 degrees (test conditions: 25 degrees ambient temperature, 100Vac/220Vac input, 90W output);
The surface temperature of the shell is required to be less than 95 degrees (test conditions: 65 degrees ambient temperature, 100Vac/220Vac input, full load output);
6EMC requirements
6.1 EMC certification requirements
Table 11 EMC requirements table
project | Index requirements | standard |
Conducted interference | AC port: Class B, single unit: 6dB margin at the R&D stage; 4dB margin at the mass production stage; Cooperate with PD equipment "AirEngine8760-X1-PRO" system acceptance, Both grounding and ungrounding are required to meet the overall margin of 3.3dB. | Standard EN55032, FCC Part15B, wiring diagram with the whole machine: |
Radiation interference | CLASS B monomer: 6dB margin at the R&D stage; 4dB margin at the mass production stage; Cooperate with PD equipment "AirEngine8760-X1-PRO" system acceptance, Both grounding and ungrounding are required to meet the overall margin of 4dB. | |
SURGE | AC port: (need to monitor the output voltage waveform with an oscilloscope) Differential mode: 6kV (1.2/50us, 2ohm), waveform 1.2/50us, criterion B; Common mode: 6kV (1.2/50us, 2ohm), waveform 1.2/50us, criterion B; AC port with lightning protection device 19020062 meets the following surge and impulse current requirements; surge: Transverse 6kV (line-line), 1.2/50us, 2Ω, B criterion Longitudinal 6kV (two wires-ground), 1.2/50us, 2Ω, B criterion electric shock: Differential mode 20kA (line-line), 8/20us, C criterion Common mode 20kA (single wire-ground), 8/20us, C criterion electric shock: POE/DATA port common mode: (8 lines to ground) ±3kA (8/20us) Criterion C PoE port differential mode: (RTN/-48V) ±250A (8/20us) Criterion C POE/DATA port common mode: 6kV, 10/700us, 15Ω+25Ω/line, criterion B POE/DATA port differential mode (between wire pairs): ±1.5kV (10/700us) 15Ω+25Ω Criterion B; POE/DATA port differential mode (between wire pairs): ±1kV (1.2/50us) 42Ω criterion B; PoE port differential mode (RTN/-48V): ±1.5kV (10/700us) 15Ω+25Ω Criterion B; PoE port differential mode (RTN/-48V): ±1kV(1.2/50us) 42Ω, criterion B; PoE to AC port: 6kV (1.2/50, 2ohm), criterion B; PoE to DATA port: 6kV (1.2/50, 42ohm), criterion B; AC port to DATA port: 6kV (1.2/50, 2ohm), criterion B; Remarks: Output no-load/with-load (no-load, half-load, and full-load conditions are accepted in the single test test), the grounding and ungrounding of the output terminal should be tested, and the 10% instrument deviation of different certification agencies should be considered. Criterion B description: During the interference application process and after the interference application is completed, the voltage change of the DC output port of the EUT is within the accuracy range declared in its specification. The instantaneous change within 1ms is ignored, and it is not allowed to cooperate with the whole machine. A power-down reset of the whole machine occurs. After the surge limit test fails, the shell shall not burst. Surge: output terminal: (need to monitor the output voltage waveform with an oscilloscope). | IEC61000-4-5 |
EFT | AC port: ±2KV criterion B; North America: Grounding terminal: ±4KV, criterion A PoE/DATA: 2KV, criterion A. Need to use an oscilloscope to monitor the output voltage, There can be glitches, but there can be no instantaneous interruption and long-term interference. The waveform needs to be reflected in the test report. | IEC61000-4-4
|
DIP | Drop to 0, duration 10ms, drop at each phase of 0°, 45°, 90°, 135°, 180°, 225°, 270°, 315°, meeting criterion B; When it drops to 0, the duration is 20ms, and all phases of 0°, 45°, 90°, 135°, 180°, 225°, 270°, 315° meet criterion B; the drop to 70% UT, the duration is 500ms, All phases at 0°, 45°, 90°, 135°, 180°, 225°, 270°, 315° meet criterion B; Falling to 0%UT, the duration is 5000ms, each phase of 0°, 45°, 90°, 135°, 180°, 225°, 270°, 315° meets criterion C; Remarks: only for high voltage input (230Vac ) | EN 61000-4-11
|
ESD | Criterion B Contact discharge: ±8kV Air discharge: ±15kV Remarks: Single ESD test is required | IEC61000-4-2
|
CS | AC port: 150K-80MHz 13V, criterion A PoE/DATA: 150K-80MHz 4V, criterion A Need to use an oscilloscope to monitor the output voltage, there can be glitches, but there should be no instantaneous interruption and long-term interference. The waveform needs to be reflected in the test report | IEC61000-4-6 |
RS | 80M-6GHz, 13V/m, criterion A. Need to use an oscilloscope to monitor the output voltage, there can be glitches, but there should be no instantaneous interruption and long-term interference. The waveform needs to be reflected in the test report | IEC61000-4-3 |
Voltage fluctuation and flicker | Voltage fluctuations and flicker limits for class A products | IEC61000-3- 3 |
Current harmonics | Harmonic current limit for class A products | IEC61000-3- 2 |
6.2 EMC requirement form for rail transit
Table 12 EMC requirements for rail transit
project | Index requirements | standard |
Rail transit EMC | Meet the EMC requirements of rail transit EN50155 and EN50121-4 standards | |
RS | 80M-1GHz 20V/m, criterion A | IEC61000-4-3 |
CS | PoE/DATA: 150K-80MHz 13V, criterion A | IEC61000-4-6 |
EFT | AC port: ±2kV, criterion A North America: Grounding terminal: ±4kV, criterion A PoE/DATA: 2kV, criterion A. | IEC61000-4-4 |
PMS | DC power distribution 300A/m, criterion A AC power distribution 100A/m, criterion A | EN550155 |
PMF | 300A/m, criterion A | EN550155 |
Vibration requirements | Meet EN50125-3 | EN50125-3 |
Performance criterion:
Criterion A-Normal performance within the scope of technical requirements;
Criterion B-Some functions can be temporarily deteriorated or lost, and can be self-recovered, but the output voltage must be kept within the normal range during the test;
Criterion C: Automatic reset with short-term functional interruption is allowed, and long-term functional interruption or manual reset is not allowed;
Criterion R: No damage to any device other than the protection device is allowed, and the test piece can recover its performance after replacing the damaged protection device.
7 Mechanical structure requirements
7.1 Shape, interface terminal
See attachment 1
Definition | parameter | Remarks |
Dimensions | 191.5(L)*80(W)*40 (H)mm | |
Shell size | 222(L)*80(W)*40(H)mm | |
AC input plug | Standard C14 AC input socket, black | |
DATA input port | Shielded RJ45 port, black | The RJ45 shielding layer of the DATA port and the PoE port is directly connected, and the shielding layer is grounded. Support 10M/100M/1000M/2.5G/5G/10G (speeds below 2.5G, use CAT5E unshielded network cable, support 100m; 5G speed, use CAT5E shielded network cable, support 100m; 10G speed, use CATA6A double shielded network cable, support 80 Distance between meters and above) Ethernet transmission. |
PoE output interface | Shielded RJ45 port, black | |
Enclosure rating | IP40 | |
Color and surface technology | Black YB801, pattern number: SW2B | In line with customer swatches |
Shell material requirements | The shell material is required to be flame-retardant, PC material | Material reaches V-0 level (UL94) |
21 barcode | 21 barcodes need to be affixed to the power adapter shell | The pasting position should be defined specifically, facing the adapter nameplate, and pasting the 21 barcode on the left side of the nameplate. Refer to Figure 4 |
Indicator light | Two indicator lights, the color is green. | 1. The PORT indicator in the PoE connected state is always on; the PORT indicator in the non-connected state is off or flashing; 2. When the power output is normal, the AC indicator light is always on, and when the power output is abnormal, the AC indicator light flashes or does not light up. |
Packing box requirements | Individually packaged, no PE bag, refer to the picture | |
Installation method | Desktop type (wall-mounted and cabinet installation scenarios), fixed mounting ears need to be installed. | |
Grounding method | The input is grounded and the output is floating. |
7.2 Nameplate, barcode
See attachment 2
8 Environmental test requirements
8.1 Routine environmental test
Table 13 Routine environmental test requirements table
Serial number | Pilot projects | Reference standards/test parameters | First sample | Right kind | Small batch | Remarks |
1 | Low temperature storage | -40℃, 24H; after the test, the material is not deformed, and the power supply should not be damaged or abnormal in performance (you can only check the default output voltage, voltage regulation accuracy, output ripple, and dynamic response) | √ | Must do | ||
2 | Low temperature limit | Do it in a thermostat, the low temperature limit is -40℃. 2 hours. The power supply works normally, and there is no abnormality such as damage. | √ | Must do, can be combined with low temperature storage | ||
3 | High temperature storage | 70℃, 24H; after the test, the material is not deformed, and the power supply should not be damaged or abnormal in performance (you can only check the default output voltage, voltage regulation accuracy, output ripple, and dynamic response). | √ | Must do | ||
4 | High temperature limit | Do it in a thermostat, the high temperature limit is 65℃, if over-temperature protection, record the temperature before over-temperature protection. 2 hours. The power supply works normally, and there is no abnormality such as damage. | √ | Must do, can be combined with high temperature storage | ||
5 | High and low temperature impact (working) | -40℃~70℃; no cracking in power supply solder joints and PCB; no falling off of all devices in the power supply; no cracking in the package and body of all devices; no shrinkage of the plastic shell of all devices; basic functions of the power supply must be performed after the test Completely normal | √ | Choose to do Reference IPC9592 | ||
6 | High and low temperature impact (storage) | 1. Put the unpackaged and non-powered power supply sample into the environmental temperature box, and the temperature will rise from 23℃ to 70℃ (the humidity is arbitrary), and the rate of change is 30℃/h; 2. Stay at 70°C for 72h (humidity is arbitrary); 3. The temperature drops from 70°C to 23°C (humidity is arbitrary), and from 70°C to 23°C within 5 minutes. | √ | Choose to do Reference IPC9592 | ||
7 | Low temperature work | Minimum temperature in specification Under the rated load condition and the minimum load condition, run for 16 hours each at the rated input voltage, and then test the input voltage for the maximum and minimum values for 4 hours each. During the experiment, switch the machine repeatedly and the power supply should start normally. | √ | Must do | ||
8 | High temperature work | Maximum temperature of specification Under the rated load condition and the minimum load condition, run for 16 hours each at the rated input voltage, and then test the input voltage for the maximum and minimum values for 4 hours each. During the experiment, switch the machine repeatedly and the power supply should start normally. | √ | Must do | ||
9 | Alternating damp heat | Indoor: 25~40℃, 95% Outdoor: 25~55/65℃, 95% | √ | Must do | ||
10 | Temperature derating curve | √ | Choose to do | |||
11 | Salt spray test | Structure: constant salt spray test (salt spray concentration: 5% salt spray, temperature: 35℃, time: RJ45 bare terminal and on-board test for 24 hours) | √ | Must do | ||
12 | HALT test | Low temperature step: Test stop conditions: indoor power supply -40℃, outdoor power supply -60℃. Eligibility criteria: The root cause must be analyzed for the failure of the indoor power supply within -40℃~-50℃; the root cause must be analyzed for the failure within -55℃~-60℃. Decisions are needed to make specific changes | √ | Choose to do | ||
High temperature step: Test stop condition: indoor power supply 100℃. ; Outdoor power supply 110℃. Eligibility criteria: The root cause must be analyzed for the failure of the indoor power supply within 90℃~100℃; the root cause must be analyzed for the failure of the outdoor power supply within 100℃~110℃. Whether to change the details requires a decision. | √ | Choose to do
| ||||
Vibration step: Stop condition: If the vibration stress reaches 40Grms and the operating limit is not found, stop this test item and consider the operating limit to be 40Grms. Eligibility criteria: failures within 35G of vibration must be modified, and failures within 35-40Grms must be analyzed for the root cause. | √ | Choose to do
| ||||
Comprehensive stress: no failure | √ | Choose to do |
8.2 Long-term environmental reliability test
Serial number | Pilot projects | Reference standards/test parameters | First sample | Right kind | Small batch | Remarks |
1 | High and low temperature cycle | Temperature change range: -40℃~65℃, rated input voltage, rated load, temperature change rate 1~5℃/min, high and low temperature each maintained for 20min, a total of 78 cycles, the end of low temperature and the end of high temperature each switch on and off twice , Power on for 1min, power off for 1min. | √ | √ | Must do | |
12 | High temperature and humidity | 85°C, 85%RH, rated input, no-load, proper sample: working for 7 days. Small batch: 500 hours | √ | √ | Must do | |
13 | High temperature aging | 65℃ environment, rated load, test time 7 days, switch control curve and production aging curve are consistent. Positive: 7 days Small batch: 500 hours | √ | √ | Must do |
8.3 Packaging and transportation experiment
Table 14 Test Requirements for Packaging and Transportation
Serial number | Pilot projects | Reference standards/test parameters | First sample | Right kind | Small batch | Remarks |
1 | Random vibration | Frequency and acceleration spectral density requirements 5Hz: 0.01g2/Hz; 100Hz: 0.01g2/Hz; 200Hz: 0.001g2/Hz Total root mean square acceleration: 1.14Grms Test axis: 3 axis Test time: X axis 40min; Y axis 10min; Z axis 10min. | √ | Package Mandatory for all A-type packages, and mandatory for B-type packages less than 100kg | ||
2 | Shock | Impact waveform: half sine wave; peak acceleration: 300m/s2; pulse width: 6ms; impact axis: 6 directions; number of impacts: 3 times in each direction. | √ | Package | ||
3 | collision | Collision waveform: half sine wave; peak acceleration: 180m/s2; pulse width: 6ms; collision direction: 6 directions; collision number: 100 times in each direction. | √ | Package | ||
4 | fall | Surface, corner, edge drop: Weight range Drop height 50~68kg, 46cm 40~50kg, 50cm 30~40kg, 61cm 20~30kg, 80cm 10~20kg, 100cm ≤10kg, 120cm Drop 4 corners, 3 edges and 6 faces: 4 corners: if one of the bottom corners can be judged to be the weakest, this bottom corner will be used as the falling object; if it cannot be judged, choose corner 2-3-5; the others are: corner 3-4-5, corner 1-2- 5. Angle 1-2-6. 3 edges: the three edges that intersect at this bottom corner. 6 faces: the six outer faces of the package. Number of drops: 2 times for each part. | √ | Package | ||
5 | Static pressure test | TL = Wt × (S-1) × F ×9.8(N) Among them: TL: the applied pressure value, the unit is N; Wt: the weight of the package itself, the unit is kg; S: the number of layers allowed to be stacked, select the maximum number of stacked layers; F: the safety factor, usually we choose 5; S=3/hh——The height of the package, in m. The time of applying pressure is maintained for 2h. | √ | Mandatory for paper packaging, optional for wooden packaging |
9 Mechanical test requirements
9.1 General mechanical test requirements
Table 15 Conventional mechanical test requirements table
Serial number | Pilot projects | Reference standards/test parameters | First sample | Right kind | Small batch | Remarks |
1 | Vibration experiment(Vibration Test) | 5-9Hz, 3.5mm; 9-200Hz: 1g; 3 axes, 5 sweeps per axis. | √ | √ | Must do | |
2 | Shock Test (Shock Test) | Half-sine shock spectrum, 11ms/5g (equipment greater than 100kg) 6 directions, 3 shocks in each direction | √ | √ | Must do | |
3 | Load | 1. Initial inspection before the test to ensure that the mechanical and electrical performance of the adapter is normal before the test. 2. Fix the adapter, apply 700N to the shell, and keep it for 2s after the force is reached. 3. It is necessary to check the mechanical and electrical functions of the sample after each side test is completed. After the test is completed, the mechanical and electrical functions of the product are normal. Allow manual and recoverable mechanical failure. | √ | √ | Must do | |
4 | (Drop Test) | 75cm drop, 1 corner, 3 sides and 6 sides fall on the wooden floor, the appearance is not damaged, it can work normally, and meet the safety requirements | √ | √ | Must do | |
5 | Ultrasonic welding strength test | The product is fixed, the ultrasonic welding seam is pulled apart at a speed of 10mm/min, and the pulling force required to pull the upper and lower shells apart is recorded. This force must be greater than 500N. | √ | √ | Must do | |
6 | Shell squeeze test | 1. Initial inspection before testing to ensure that the mechanical and electrical performance of the adapter is normal; 2. Fix the adapter, apply 200N squeezing force to the corner or edge of the shell (the weakest position), and the test speed is 10mm/min; 3. Increase the squeezing force and record the maximum breaking force. The shell must withstand a squeezing force of at least 200N, and the shell cannot be opened under the squeezing force of 200N, and the AC PIN pin cannot be broken. | √ | √ | Must do |
10 Reliability requirements
10.1 MTBF requirements
Table 16 MTBF index table
index | Index requirements | unit | condition | Remarks |
MTBF | 25 | Ten thousand hours | 25℃, rated input, rated output load; reference standard: Telcordia SR332 | Provide reliability prediction report, which must meet the index requirements |
10.2 Power supply service life requirements
Table 17 Requirements for the service life of the power supply
Evaluation items | Index requirements | Evaluation conditions | Remarks |
Electrolytic capacitor life | 5 years | 40℃ ambient temperature; rated voltage input (110Vac/220Vac); full load output | 1. Life evaluation adopts the measured temperature of electrolytic capacitor 2. A photo showing the test point of the capacitor temperature should be attached to the report |
8 years | 30℃ ambient temperature; rated voltage input (110Vac/220Vac); full load output |
11 packaging
See Annex 4
12 Schematic and circuit diagram
See Annex 5
13 Bill of Materials
See Annex 6