Product

>
<

54V/4.7A 12v/2.5a 260w switching power supply module bare board AC-DC buck module Step-down module

TPT260A


Pin type: 3PIN seat

Output power: 260W

Output type (single or multiple groups?): Multiple groups

Input voltage: 90~264VAC

Input frequency: 47~63Hz

Output voltage/current: 54V/4.7A 12V/2.5A

Output voltage accuracy: 5%

Mean time between failures: at least 100,000 hours

Protection: OCP, SCP, OVP

Efficiency: >88% (input 110VAC/60HZ 220VAC/50HZ)

Inrush current: Cold start 230VAC/80A (MAX)

Working temperature: -10~+50°C (air cooling)

Warranty period: 2 years


Product Detail

1. Purpose and scope of application

1.1 Purpose

The technical specifications of this product are required to standardize the technical standards of Boyuan Electronics TPT260A power supply products.

1.2 Scope of application

The technical specifications of this product are applicable to the manufacture and inspection of Boyuan Electronics TPT260A power supply products.

2. Basic description of power supply

TPT260A is an AC/DC power supply with an input voltage of 90Vac~264Vac. It can provide 51V & 5V DC output with a rated output power of 260W. It has the advantages of high output voltage accuracy and low temperature rise. At the same time, it has the functions of over-current protection, output over-voltage protection, short-circuit protection, and over-temperature protection.

3. Function description

This power supply has the following characteristics:

Wide input voltage range;

efficient;

High input power factor;

With over-temperature protection;

Output overcurrent protection;

Output short circuit protection;

Output overvoltage protection;

4. Parameter requirements

4.1 Input characteristics

Parameter name

Condition

Unit

The smallest

Typical

Maximum

Remarks

AC input voltage range

continuous

Vac

90

120/230

264


Nominal input voltage range

continuous

Vac

100

120/230

240


Input frequency range

Rated output

Hz

47

60

63


Input power factor

100-240Vac Input ,Full load


0.9



Full load

Maximum input current

90Vac

A



3.5

Full load

Input impulse current

230Vac full load/cold state 25℃

A



80


4.2 Output characteristics

Parameter name

Condition

Unit

The smallest

Typical

Maximum

Remarks

Output Power


W

/

/

260


Output voltage setting value


Vdc


51







5



Output current


A(5V)


4





A(51V)


4.7



Load adjustment rate


%

/

/

±3


Voltage stabilization accuracy


V(5V)

4.85


5.15

See note 2



V(51V)

49.47


52.53


Noise + ripple (peak to peak)


mVp-p(5V)



100

Vin=100-240Vac, see note 1



mVp-p(51V)



500


Output voltage overshoot


Mv

(5V)



250




Mv

(51V)



2550


4.3 Protection function

Parameter name

Condition

Unit

The smallest

Typical

Maximum

Remarks

Output overvoltage protection


Vdc

7



Lock up



Vdc

60



Lock up

Over temperature protection


100


120

Self-recovery mode Note: (Detect HS4 temperature)

Short circuit protection

It can provide long-term continuous short-circuit protection. After the short-circuit is removed, the power supply needs to be restarted.

Lock up

Output current limit protection

Vin=90Vac-264Vac

Hiccup, self-recovery mode.

4.4 General characteristics

Parameter name

Condition

Unit

The smallest

Typical

Maximum

Remarks

Output voltage rise time


ms(5V)



30

115VAC input, full load output



ms

(51V)



100


Power-on output delay


ms



2000

120VAC input, -10℃-50℃ full load output

Hold time


ms(5V)

100



115/230Vac input, full load output



ms

(51V)

10




Effectiveness


%


88


115VAC input, full load output



%


91


230VAC input, full load output

4.5 Safety regulations and reliability

Parameter name

Condition

Unit

The smallest

Typical

Primary to secondary 5V


Vac

3000Vac/10mA/1min.

No breakdown or flashover

Primary to secondary 51V


Vac

3000Vac/10mA/1min

No breakdown or flashover

Primary pair protected area


Vac

1500Vac/10mA/1min.

No breakdown or flashover

Secondary 5V to protective ground


Vac

500Vdc/10mA/1min.

No breakdown or flashover

Secondary 51V pair protection ground


Vac

500Vdc/10mA/1min.

No breakdown or flashover

Secondary 5V vs. Secondary 51V


Vac

1500Vdc/10mA/1min

No breakdown or flashover

Insulation resistance

500VDC/25℃/70%RH

Megaohm

≥100MW

I/P-O/P,I/P-FG,O/P-FG

EMI

Conduction Emission :  *EN55022, CLASS B

Radiated Emission :    *EN55022, CLASS B

EMS IMMUNITY

1) ESD (electrostatic immunity)

*GB17626.2-1998/IEC61000-4-2/ EN 61000-4-2,

2) EFT (Pulse Group Anti-interference)

*GB17626.4-1998/IEC61000-4-4 3KV /EN 61000-4-4,

3) Surge (lightning surge)

*GB17626.5-1998/IEC61000-4-5 /EN 61000-4-5,

4) Voltage Dips:

  *EN 61000-4-11, IEC 1000-4-11:2001.

4.6 Environmental conditions

Parameter name

Condition

Operating temperature

-10℃ to +50℃@full load

Working humidity

10-90%RH  non-condensing

Storage temperature, humidity

-45-+85℃,5%-95%

Cooling method

The power supply shall be provided with external airflow minimum 20.5CFM

Altitude

Operating: to10,000 ft.

Store: to 20,000ft.

Notes:

1. Ripple and noise measurement method: The oscilloscope must be set to a bandwidth of 20 MHz, and 0.1 uF ceramic capacitors and 10 uF electrolytic capacitors are connected in parallel to the output power terminal at a distance greater than 10CM from the power board to simulate the load test.

2. Accuracy: including setting error, linear adjustment rate and load adjustment rate.

3. Unless otherwise specified, the measurement conditions for all parameters are 230VAC, rated load and 25°C ambient temperature.

5. Mechanical structure requirements

5.1 Dimensions

54V/4.7A 12v/2.5a 260w switching power supply module bare board AC-DC buck module Step-down module(图1)
54V/4.7A 12v/2.5a 260w switching power supply module bare board AC-DC buck module Step-down module(图2)

Note:

Dimensions: 167.9mm X 12.5mm X 30.0mm (length L * width W * height H)

Tolerance: ±1.0mm

CN1: AC input

CN2: V1 +51V output (See the silkscreen in the figure above for the wiring method)

CN3: V2 +5V output

5.2 Terminal definition

Pin number

symbol

Pin meaning

1

AC/L

AC input live wire

2

AC/N

AC input neutral

3

PE

AC input earth wire

4

V01+(51V)

DC output positive terminal

5

V01-51V)

DC output negative terminal

6

V01+(5V)

DC output positive terminal

7

V01-5V)

DC output negative terminal

6. Safety certification instructions

6.1 Basic requirements

The power supply must obtain safety certification in the form of an independent product, meet the requirements of its corresponding safety standards, and must not have any impact on the certification of the final product it uses. The manufacturer must prove that the product is in compliance at this stage and in the future The requirements of the latest version of the following standards.

6.2 Nameplate requirements

Table 1 Nameplate requirements

Power supply type

Nameplate marking requirements

All power

a. All required safety certification marks

b. Manufacturer's name

c. Manufacturer's product code, version number, date and serial number

d. Country of manufacturer

e. Input voltage, current and frequency

f. Output voltage, current and output power

g. Warning nameplate (multiple languages) (safety warning required by the safety certification body and the customer)

6.3 Safety certification requirements

Safety certification types include: CE, CSA, UL.

6.4 Safety standards

Table 2 List of safety standards

Safety standard

Safety standard content

TUV EN 60950-1

Safety of Information Technology Equipment including Electrical Business Equipment,

European Standard, 2000

CE Mark

EMC of European Standard 89/336/EEC, EN 55022-1998, EN55024-1998 and Low

voltage Device of IEC 60950-1999.

7. Reliability test requirements

7.1 Routine environmental test

Table 3 Routine environmental test requirements table

Serial number

Pilot projects

Reference standards/test parameters

Preliminary stage

Positive stage

Small batch stage

Remarks

1

(Low Temperature Work)

-10℃



2

(High Temperatrue Work)

50℃



3

(Low Temperature Storage)

-45℃




4

(High Temperature Storage)

85℃




5

(Vibration Test)

10-55Hz, 49.0m/s²(5G), 3minutes period, 60minutes each along X, Y and Z axis




6

 (Shock Test)

196.1m/s²(20G),11ms, once each X, Y and Z axis.




7

 (Drop Test)

Weight drop height<10kg   0.10m

10~25kg  0.075m

25~50kg  0.05m

≥50kg    0.025m

Surface: S1; edge: E1, E3; corner: C1 and C2 each drop once.




8

Temperature derating curve





8. Environmental protection instructions

This power supply is used in many countries and needs to meet ROHS related requirements.

9. Storage and transportation requirements

9.1 Labeling requirements on packaging materials

9.1.1 Outer packaging label requirements

The outer packing box of the material must be affixed with the Chinese and English labels specified by the customer company, as shown in Figure 1:

54V/4.7A 12v/2.5a 260w switching power supply module bare board AC-DC buck module Step-down module(图3)

Figure 1 The label format of the supplier's outer packaging box

9.1.2 Label item description

Code (ITEM): the material code of the customer company of this material;

Name (NAME): the material name of this material;

Model (MODEL): The manufacturer model of this material should be consistent with the model in our system;

Quantity (QTY): The total quantity of this coded material in this packing box;

Code (CODE): represents the supplier code;

Contract number (PO No.): the contract number of the purchase order;

LOT No.: The production batch number of the manufacturer's material;

Date (DATE): supplier delivery date;

Note: The font is No. 5, and the content of the label is required to be in Chinese and English. If the Chinese and English cannot be compared due to special reasons, the English should be the main language. Labels of the same type should be of the same size, with neat edges, four sides should be straight, and four corners should be right angles, which should be the same as the sides and corners of the printing paper. The label column must be printed, and the blank space must also be printed in principle (due to conditions, it can be filled in by hand in a short time), but there must be no alteration, and the label size of the supplier must be the same for the same delivery.

54V/4.7A 12v/2.5a 260w switching power supply module bare board AC-DC buck module Step-down module(图4)

Figure 2 Schematic diagram of the location of the label

9.1.3 Location of labels

The label paste position should be consistent as much as possible, uniformly affixed to the upper right corner of the smallest cross-section on the side of the packing box, as shown in Figure 2. If it cannot be pasted due to actual conditions, it can be pasted on a certain side or the upper right corner of the upper right corner.

9.1.4 Text requirements

All printed text identification parts on the inner and outer packing boxes of materials should be printed in both Chinese and English.

9.2 Requirements for accessories in the box

The packing list, configuration table, installation specification, warranty card and other textual instructions that are included with the materials in the packing box must be printed in both Chinese and English.

9.3 Packaging requirements

The manufacturer can use appropriate methods for packaging to ensure that the product is free from any harmful gas, chemical pollution, static electricity, humidity and mechanical damage during handling, transportation, and storage. The packing box and packing box should be marked with the name and number of the product, model specification, production date, quantity, and batch number.

The device is supplied in batches. If more than one batch is delivered at the same time, it must be packaged separately (indicating the batch number on the package) and the batch number and batch number should be indicated on the delivery note;

If there is more than one production batch in the same large package, separate the small package (indicating the batch number on the small package) and indicate the batch number and the quantity of each batch number on the large package;

For products of the same production batch, if they are produced in different periods, they should be marked and packaged separately.

A power module is packed in a box.

9.4 Storage requirements

The product should be stored in a dry, ventilated, and non-corrosive warehouse with a relative humidity of not more than 80% at -10~40℃.

9.5 Transportation requirements

The product should be shipped with a firm packing box. The outside of the box should comply with the relevant national standards and should be marked with "handle with care" and "moisture-proof". The packaging box containing the product is allowed to be transported by any means of transportation. Avoid direct rain and snow and mechanical impact during transportation.

9.6 Shell protection

According to the requirements of our company and customers.